The Modular Design of DRS Travelling Wheel Block

Demag, a subsidiary of Konecranes, recently officially launched its newly developed DRS Travelling Wheel Block. This innovative product, with its highly modular design concept, has fundamentally transformed the operation of traditional cranes, delivering unprecedented flexibility, reliability, and efficiency improvements to the industrial lifting sector.

Modular Design: A Core Breakthrough for Complex Industrial Scenarios

The core of the DRS Travelling Wheel Block lies in its highly integrated modular architecture. This component combines key parts of the track travel mechanism—such as drive wheels, idler wheels, bearing housings, connecting shafts, and drive motors—into an independent standardized modular unit. This design allows users to quickly select or replace pulley group modules of corresponding specifications based on actual application requirements, such as load capacity, operating speed, track specifications, and environmental conditions, without major modifications to the main structure of the crane.

Technical Advantages: Comprehensive Improvements in Precision, Safety, and Efficiency

1. Exceptional Operating Performance:
   Utilizing Demag's patented PerfectDrive® drive technology and low-noise gearboxes, the pulley group ensures smooth operation and positioning accuracy during high-speed travel, significantly reducing load sway. This makes it particularly suitable for precision assembly and automated production line operations.

2. Enhanced Safety and Reliability:
   Each module integrates status monitoring sensors that collect real-time operational data (such as temperature, vibration, and wear conditions) and upload it to the cloud platform via the IC-1 Plus remote monitoring system, enabling predictive maintenance and effectively preventing unexpected downtime.

3. Significant Reduction in Lifecycle Costs:
   The modular design simplifies maintenance tremendously. If a single pulley group fails, the entire module can be replaced in the shortest possible time, greatly reducing repair downtime. Additionally, standardized components significantly reduce the variety and cost of spare parts inventory.

Application Scenarios: Customized Solutions for Multiple Industries

The flexibility of the DRS Travelling Wheel Block makes it widely applicable across various industries:

• Automotive Manufacturing: Adapts to high-cycle production lines, meeting the needs of rapid material transfer between different workstations.

• Warehousing and Logistics: Supports high-density rack track systems, enabling efficient storage and retrieval in high-bay warehouses.

• Heavy Industry: Configurable with large-diameter wheels and heavy-duty gears to handle extreme conditions such as high loads and high temperatures in industries like steel and energy.

For detailed technical specifications and application support, reach out to our engineering team.  Contact us！